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Replacement tooling

Bystronic press brake tooling replacement

Replacement tooling for Bystronic press brakes is specified by the interface actually fitted to the machine, not by the machine badge alone. Machines of this make are commonly supplied with the Varies: European or Trumpf / Wila interface.

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What replacement tooling does a Bystronic press brake use?

Bystronic press brakes built in Switzerland are most commonly supplied with the Varies: European or Trumpf / Wila interface interface. That is the starting point for any replacement, and it should be confirmed by measurement before a tool is ordered, because the clamp fitted to the individual machine is what actually decides the tooling.

Bystronic machine and tooling profile
Bystronic
OriginSwitzerland
Machine classCNC press brakes with integrated bending systems
Interface commonly supplied withVaries: European or Trumpf / Wila interface
Confirmation methodMeasure the tang and punch height; inspect the clamp
Replacement toolingMade to the confirmed interface, not a universal fit
Interface data below describes what machines of this make are commonly supplied with. It is not a fit guarantee: confirm against the machine builder's data sheet, or by measuring the tang and inspecting the clamp before ordering.

How do I confirm the tooling interface on a Bystronic machine?

Measure the tang width and punch height, inspect how the punch is clamped, and measure the die body. Those four observations identify the family on almost every Bystronic machine without a site visit, and they are what we need in order to quote a replacement.

  1. Measure the tang width across its widest point.
  2. Measure the punch overall height from the shoulder to the tip.
  3. Look for locking pin holes or a retention groove, which indicate a safety tang.
  4. Measure the die body width and photograph the clamp with a ruler in shot.

What is worth knowing about Bystronic tooling?

Bystronic machines have shipped with more than one tooling interface over the years, so the clamp fitted to the specific machine decides the tooling. Do not order on the brand name alone.

  • Tooling families share nominal dimensions more often than expected, so measure rather than assume.
  • The clamp, not the tang alone, decides which holder and tool family will fit.
  • If the measurements are ambiguous, a photograph of the clamp with a ruler in shot resolves it.

What do Bystronic owners usually ask for?

The replacement requests below are the ones that come up most often for machines of this make.

  • European and Trumpf / Wila compatible punches
  • Dies matched to the machine's die rail
  • Tooling for machines with an automatic tool changer
  • Replacement sets for an existing inventory

What should I send for a Bystronic tooling quote?

With these six items a replacement can be specified and quoted without a site visit.

  1. Bystronic machine model and year, if known.
  2. Measured tang width and punch overall height.
  3. A photograph of the clamp with a ruler in the frame.
  4. Material grade, thickness range and the radius to be produced.
  5. The length and any segment combination you need.
  6. Quantity and delivery country.

Bystronic machine models: replacement tooling by series

Where the machine model is known, the series narrows the tooling requirement further. These pages cover the Bystronic series we are asked about most.

Bystronic Xpert Series

CNC press brakes with dynamic drive

Bystronic Xcite Series

Hydraulic CNC press brakes

Bystronic Xpress Series

Entry CNC press brakes

Bystronic Xact Smart Series

Compact CNC press brakes

Bystronic PR Series

Earlier hydraulic CNC generation

Related technical pages

Identify your tooling system

The four measurements that settle which interface the machine uses.

Tooling standards compared

Amada, Trumpf / Wila, American and European side by side.

Punch profiles

Straight, gooseneck, acute, radius and offset profiles.

Request a quotation

Send the measurements and get a quote against the confirmed interface.

Bystronic RFA-style tooling: the safety tang, the clamp and the segment set in use.

Next step

Send the Bystronic machine details and a clamp photograph and we will confirm the interface and quote replacement tooling made for it.

Request a quotation

Send an enquiry

Tell us the machine make and model, or describe the tooling you need. We reply to every enquiry within one business day, and quote from a drawing for special profiles.

Prefer email? Write to [email protected] — enquiries from this form go to the same address.